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XI. | IMPLICATIONS AND APPLICATIONS

| MATERIAL SCIENCE & RESEARCH |

| ANIMAL PROTEIN FIBERS |

FEATHERS, HAIR, WOOL

| LIFE CYCLE OF MATERIALS |

  • TEXTILE INDUSTRY
  • CONSTRUCTION MATERIALS
  • FOOD MASS PRODUCTION

| MATERIAL SCIENCE |

IDEAS

KERATIN

Extraction for biopolymer application - ionic liquids.

LIVING materials

MOTH

Moths need a source of keratin, which is a protein that’s present in organic fibers, and – you guessed it – human hair. Clothes moths are unique, because few species in the animal kingdom are able to digest keratin. Any substance containing keratin in your home will be a target for the clothes moth’s next meal.

WOOL YARN coated witth alginate

| KERATIN |

KERATIN EXTRACTION METHODS

 - METHODS
  - 1. CHEMICAL
     - 1.1. REDUCTION
       - 1.1.1. thiol containing chemicals (_a._ L-Cysteine)
       - 1.1.2. sulfitolysis (_a._ sodium sulphite, _b._ bisulfite, _c._ disulfite)
     - 1.2. OXIDINATION
       - 1.2.1. Paracetic acid
       - 1.2.2. Performic acid
     - 1.3. HYDROLYSIS
       - 1.3.1. Sodium hydroxide
     - 1.4. IONIC LIQUIDS
   - 2. MICROBIAL & ENZYMATIC
     - 2.1. Gram negative bacteria (_a._ Stenorophmonas SP, _b._ Chryseobacterium SP, _c._ Vibrio SP)
     - 2.2. Gram positive bacteria (_a._ Bacillus SP, _b._ Kocuria rosea)
     - 2.3. Saprohytic and parasitic fungi
   - 3. SUPERCRITICAL WATER AND STEAM EXPLOSION
   - 4. MICROWAVE IRRADIATION
  • SOURCE: Keratin: dissolution, extraction and biomedical application, Amin Shavandi, Tiago H. Silva, Adnan A. Bekhit and Alaa El-Din A. Bekhit, 2017, DOI: 10.1039/c7bm00411g, rsc.li/biomaterials-science

REDUCTION

  • is using reducing agents as thiols
  • has been the most reported technique to break the cystine disulfide bonds
  • disadvantages of being expensive and can be toxic and harmful
  • Sulfitolysis - sodium sulfide - 1. sulfitolysis step, 2. cysteine-sulfonate - both require the use of large amounts of urea as a protein denaturant, which can change the physicochemical properties of the final keratin.

OXIDATION

  • with oxidizing materials such as formic or peracetic acids being the most frequently used acids to form a sulfonic acid
  • a time-consuming process with more than 24 h

HYDROLYSIS

  • Alkali extraction - requires amounts of alkaline chemicals for hydrolysis and acids for neutralization
  • the primary chain of keratin is damaged

IONIC LIQUIDS

  • New green solvents - this process needs to be carried out under nitrogen, requires a precise temperature control, the raw material needs to be added in small portions to the hot liquid, and the obtained keratin is not water soluble.

  • Process:

  • SOURCE: A second life for low-grade wool through formation of all-keratin composites in cystine reducing calcium chloride–water–ethanol solution, Christa Fitz-Binder, Tung Pham and Thomas Bechtold, 2019, DOI 10.1002/jctb.6151, wileyonlinelibrary.com

L-CYSTEINE

  • L-Cysteine is an α-amino acid with the chemical formula HOOCCH(NH2)CH2SH. Due to the ability of thiols to undergo redox reactions, we used L-cysteine as a substitute for 2-mercaptoethanol which is a benchmark for extracting keratin because of good yield and undamaged keratin, but causes environmental harmfulness.

  • SOURCE: Extracting keratin from wool by using L-cysteine, K. Wang,a R. Li, J. H. Ma, Y. K. Jiana and J. N. Cheb, 2015, DOI: 10.1039/c5gc01254f, www.rsc.org/greenchem

| TECHNOLOGIES |

  • Digital fabrication
  • Electro-spinning machine

Bio-3D printing

REFERENCE

Electro-spinning machine

REFERENCE

| APPLICATIONS OF KERATIN |

  • Hydrogels
  • ... add more Petra

| TARGET |

  • Local farmers
  • Research centers
  • Biotechnology

Last update: 2022-01-10