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10. Textile Scaffold

Research

Let's start the week!

I've been waiting for that moment since I first learned about the Fabricademy program. There are so many techniques to explore and master—each one opening up new possibilities for creative expression and innovation. The diversity of methods, from biofabrication to advanced digital manufacturing, is both overwhelming and inspiring. It's a thrilling journey to learn how to combine these techniques and bring new ideas to life in the world of sustainable design and technology.

References & Inspiration

Footwearology
Footwearology is a leading innovation center and academy for footwear professionals, offering online and in-person courses in Barcelona, Spain. Focused on meaningful innovation, the academy equips learners to create sustainable, locally-produced, and technologically advanced footwear. Their flagship programs include 3D printing, knitting, AI-driven design, and sustainability.
Footwear Technology

CNC ShopBot 5-Axis Machine

A CNC machine (Computer Numerical Control machine) is a tool that uses a computer to control its movements and operations. It takes instructions from a digital design file and uses them to cut, drill, carve, or shape materials like wood, metal, plastic, or foam with high precision. It works automatically, following the programmed instructions, which makes it faster and more accurate than manual tools.

ShopBot 5-Axis Features:

  1. Control box combining multiple functions into one location.
  2. Four DC motors for movement.
  3. Pneumatic actuators for precision.
  4. Rack-and-pinion mechanism for converting rotational to linear motion.
  5. Bed for securing the workpiece.

Safety Guidelines:

  1. Training: Operate only if trained and authorized.
  2. Protective Gear: Wear safety glasses, closed-toe shoes, and avoid loose clothing or jewelry.
  3. Workspace Check: Keep the area clear, and ensure the emergency stop is accessible.
  4. Material Prep: Securely clamp materials to the machine bed and verify suitability for cutting.
  5. Software Check: Double-check design files, toolpath settings, and machine configurations.
  6. Supervision: Never leave the machine running unattended.
  7. Clean-Up: Follow proper procedures for cleaning and waste disposal for clear seting.

ShopBot in Action

Start the machine with the red switch on the side (software cannot load without it). Open Shopbot3 on your computer. The green dots show the limit switch. Press "K" to work manually and move the tip using the Z-axis (Pg up). Clean the surface and sand if needed. Place the material on the plane with double-sided tape. Clip it with two pieces of wood nailed to the sides. Lower the skirt by turning the butterfly on the back. Ensure the collet and bit fit tightly; first attach the nut to the collet is well fixed, then insert the bit and secure it.

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Start the machine with the red switch on the side (software won’t load otherwise). Open VCarve on your computer. Set up your material dimensions and toolpath settings. Clean and sand the surface if necessary, then place the material on the plane using double-sided tape. Secure it with two wooden clips nailed to the sides. Lower the skirt by turning the butterfly on the back. Ensure the collet and bit are tight; attach the nut to the collet, insert the bit, and secure it properly.

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Inspiration

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Process and workflow

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1. Crystalization of candy by using a sugar

Ingredients & Recipes

  1. water: 1 cup
  2. sugar (2-3 cups)
  3. food color
  4. wooden skewers
  5. binder clips
  6. class jars

For the first time

or my first attempt at crystallization, I feel quite disappointed with the results. Despite following the process, the outcome didn’t match my expectations, leaving me questioning where things went wrong. Perhaps it was an issue with the solution's saturation, the environment, or the materials used. While it’s disheartening, I understand that trial and error is part of the learning process, and this experience motivates me to refine my approach and try again. alt text

For the second time

For my second attempt at crystallization, I made some adjustments to the quantities I used, and I’m pleased to say the results were much better. The changes seemed to improve the process significantly, and I was finally able to achieve a satisfying outcome. This experience taught me the importance of experimenting and fine-tuning to get the desired results.

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Rock Candy Recipe

Step Ingredients/Tools Quantity/Details Instructions
Prepare the Solution Sugar 2 cups Mix sugar and water in a saucepan. Heat on medium, stirring until dissolved.
Water 1 cup Allow the solution to simmer for 5–10 minutes to create a supersaturated solution.
Color & Flavor Food coloring (optional) A few drops Remove from heat, cool slightly, and add food coloring or flavoring if desired.
Flavoring (optional) 1–2 drops Stir to mix thoroughly.
Prepare the Skewers Wooden skewers or string 1 per jar Dip in solution, coat with sugar, and let dry completely to aid crystal formation.
Clothespins or clips 1 per jar Use to suspend the skewer/string in the jar.
Set Up the Growth Jar or glass container 1 per skewer/string Pour sugar solution into the jar. Ensure the skewer/string doesn’t touch the sides or bottom.
Crystal Growth Undisturbed location Cool, stable environment Leave the setup for 1–7 days. Crystals will form on the skewer/string.
Harvesting - - Remove the skewer/string once crystals reach the desired size. Let dry before eating.

for the second time i followed this instructions shown in this table

Crystalization of crocheted flower Using Sugar as 3rd teste

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Step Materials Quantity Instructions
Prepare the Solution Sugar 2 cups Dissolve sugar in boiling water. Stir thoroughly until fully dissolved to create a supersaturated solution.
Boiling water 1 cup Use enough solution to completely submerge the flower.
Prepare the Flower Crocheted flower 1 piece Ensure the flower is clean and free of dust.
String 1 piece, long enough to suspend the flower Tie the flower with a string to hang it in the container.
Stick or skewer 1 piece Tie the other end of the string to a stick to suspend the flower in the solution.
Submerge the Flower Heat-resistant container 1 Pour the sugar solution into the container. Suspend the flower so it doesn’t touch the sides or bottom.
Crystal Growth Undisturbed location Cool, stable environment Leave the setup for 24–48 hours. Crystals will form on the flower as the solution cools.
Finishing - - Remove the flower from the solution, let it dry completely, and enjoy the crystallized decoration.

Notes:

  • Use clean utensils and a container for best results.
  • Add food coloring to the sugar solution for colorful crystals.
  • Handle the solution carefully while it’s hot to avoid burns.
  • Crystallization works better if the flower has a rough texture for the crystals to adhere to.

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Molding by using paper waste

For my leather molding project, I began by designing a mold in the shape of a circle. The circular form was chosen for its simplicity and versatility, allowing me to explore how leather adapts to curved surfaces. I carefully planned the dimensions and ensured the mold provided sufficient depth to achieve a well-defined shape. This process is exciting as it combines precision in mold-making with the organic qualities of leather, offering a unique opportunity to experiment with form and texture. by using solidwork

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Inspiration

For this week of Scaffold, I was inspired by the work of Brunna Gonçalves Ramos. Her innovative approach to materials and design challenges conventional notions of form and structure, pushing boundaries in ways that resonate deeply with my own exploration of creative possibilities. The way she integrates diverse elements into cohesive, thought-provoking pieces has encouraged me to think more expansively about my own projects and the potential of blending unconventional materials. here you can find her documentation BRUNNA GONÇALVES RAMOS

Table Step and Description

Step Description
1. Collect Paper Waste Gather paper waste such as old newspapers, cardboard, or office paper.
2. Create Paper Pulp Tear paper into small pieces, soak in water until soft, and blend into pulp using a blender or mixer.
3. Add Binders Add natural adhesives (e.ggelatin) and mix in glycerin or linseed oil for flexibility.
4. Form the Material Spread pulp onto a flat surface or mold, press to remove excess water, and shape as desired.
5. Drying and Curing Let the material dry thoroughly, pressing again to maintain shape and texture. Treat with oils or waxes for leather-like qualities.
6. Molding Shape or mold the dried material by hand or using a form.

Process and workflow

After 48 hours, I successfully retrieved my mold made from paper waste. The process was both experimental and exciting, as I was unsure how the material would hold up. However, the mold turned out to be solid and well-formed, showcasing the potential of using paper waste as a sustainable molding material. This step marks an important milestone in my project, as it demonstrates the viability of repurposing waste for functional design

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