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10. Textile Scaffold

RESEARCH ON TEXTILE SCAFFOLDING

TEXTILE SCAFFOLDING is a techniques which involves forming textile materials into 3D structures rather than simply cutting and sewing flat patterns. This approach involves recycling of textile material or usage of new woven material for the purpose of making or transforming textile into 3D material or product.

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Inspiration

I got inspiration from Harshada, a Fabricademy student. She made vases from concrete and old fabric. She took old fabric, placed it in a concrete mix, and then poured the solid mixture into molds she had prepared using a laser cutting machine.

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PROJECT IDEATION 1 ( FRABRIC FRAMEWORK TECHNIQUE)

CONCRETE TREE

I want to make textile concrete tree. this A sculptural installation that reimagines the traditional concept of a tree. Composed of recycled concrete and upcycled textiles. o bring this project to life, I will first construct a wood framework that mimics the structure of a tree, including the trunk, branches. this framework will serve as a sturdy foundation for the concrete and textile elements. Next, I will take the concrete mixture and take my old huge textile and mix with concrete. this mixture will then be applied to the metal framework circumfluence by twist it into the desired form. 

Materials and Process:

  1. Recycled Concrete: We use leftover concrete from construction sites, which is often just dumped.

  2. Upcycled Textiles: Old clothes and fabrics that people no longer need are used to add texture and color to the sculptures.

Benefits of the Project

  1. Eco-Friendly: By reusing materials, we reduce waste and protect the environment.
  2. Unique Design: The combination of concrete and natural elements creates a one-of-a-kind look.
  3. Educational: This project can teach people about sustainability and the importance of recycling.

PROJECT IDEATION 2 (CRYSTALLIZATION)

ALUM CRYSTALS

let first talk about Alum.

Alum is a chemical compound that is made up of aluminum sulfate and potassium sulfate. It often found as a white powder. It has many uses, from cooking to medicine. In fashion design, alum can be used to create stunning crystals. These crystals can be grown and then attached to clothing or accessories, adding a unique and elegant touch.

The factors influencing my choice of Alum

I chose alum powder because it's a safe and readily available material that produces beautiful, clear crystals. Alum crystals are easy to grow, and they can be attached to fabrics or accessories to create unique and elegant designs. Additionally, alum crystals are durable and long-lasting, making them a perfect choice for fashion embellishments.

How to grow Alum Crystals

Materials:

Alum powder Hot water Clear glass jar or bowl String Pencil or chopstick Food coloring (optional)

Tools:

Spoon Filter paper (optional)

CNC MILLING MACHINE

CNC MILLING MACHINE: these are the machines that is controlled by computer programs that precisely guide the movement of rotating cutting tool to cutting away material from work piece. It guides a rotating cutting tool along multiple axes—commonly X, Y, and Z—to shape, cut, or drill materials into specific forms with exceptional accuracy.

intoduction to shopbot cnc machine

Shopbot cnc machine is used in prototyping and full production for cutting, carving, machining and milling in a variety of materials including wood, MDF, plastics, foam, and non-ferrous metals like aluminum.

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A 5-axis ShopBot CNC machine has the ability to move the cutting tool in five different directions:  

X-axis: Horizontal movement along the length of the machine table.   Y-axis: Horizontal movement across the width of the machine table.   Z-axis: Vertical movement up and down.   A-axis: Rotational movement of the cutting tool around the X-axis (tilting). B-axis: Rotational movement of the cutting tool around the Y-axis (rotating).

This 5-axis capability allows for complex 3D machining and intricate shapes that would be difficult or impossible to achieve with a 3-axis machine.

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CNC MACHINE FEATURES

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VCarve software

VCarve Pro is a popular software choice for controlling ShopBot CNC machines. It's designed to create detailed 2D and 2.5D designs, and then generate the necessary toolpaths to guide the CNC machine's cutting process.   alt text

Breakdown of how VCarve Pro interacts with a ShopBot CNC machine:

  1. Design Creation: You use VCarve Pro to create your desired design, whether it's a simple shape or a complex 3D model.  

  2. Toolpath Generation: Once your design is complete, VCarve Pro calculates the specific movements the CNC machine needs to make to cut the shape. This involves determining the cutting tool's path, speed, and depth of cut.  

  3. G-Code Generation: VCarve Pro converts the toolpaths into G-code, which is a programming language that CNC machines understand.  

  4. Machine Control: The G-code, which is like a set of instructions, is sent to the ShopBot CNC machine. The machine reads these instructions and follows them step-by-step to move the cutting tool and create the desired shape. It's like giving a robot a detailed blueprint and letting it follow the plan to build something.

Specific Safety Precautions for ShopBot CNC Machines

  1. Secure Workpiece: Always ensure your workpiece is securely clamped to the machine bed. Use appropriate clamps or fixtures to prevent movement during operation.

  2. Toolpath Verification: Before starting a cut, carefully review the toolpath generated by your CAM software to avoid collisions or unexpected movements.

  3. Spindle Speed and Feed Rate: Select appropriate spindle speeds and feed rates for the material and cutting tool being used. Excessive speeds or feeds can lead to tool breakage, machine damage, or fire.

  4. Tool Change Safety: Use the machine's tool changer mechanism to change tools. Never manually change tools while the spindle is running.

  5. Emergency Stop: Familiarize yourself with the location and operation of the emergency stop button. Use it immediately in case of any unexpected situation.

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[] (https://www.mekanika.io/blog/learn-1/how-to-use-vcarve-pro-or-aspire-with-your-cnc-milling-machine-72#:~:text=Then%20click%20Calculate.,the%20simulation%20tool%3A%20Preview%20Toolpath.)