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3. Circular Open Source Fashion

RESEARCH

Puzzle

I started my research with designs that I found appealing. I added some examples that I thought could inspire me. For now, I’ve chosen ‘Puzzle’ as the concept name.

  • Yuima Nakazato- Nakazato was raised in an environment surrounded by modern art and various forms of expression from early childhood. He began making clothes by self-education before entering the Royal Academy of Fine Arts Antwerp's Fashion Department.

  • Selma Durand - Selma Durand is a French industrial designer based in the US. She is currently designing and developing the next generation of hardware products at Google in California.

  • David Batchelor - David Batchelor's work is concerned above all things with colour, a sheer delight in the myriad brilliant hues of the urban environment and underlined by a critical concern with how we see and respond to colour in this advanced technological age (https://www.davidbatchelor.co.uk/)

  • Malgorzata Mozolewska's radiant, almost mystical work entirely changes how we view and understand two terms or two entities: metal, and ornament.(https://www.materialdriven.com/blog/2016/9/15/eye-of-the-light-by-malgorzata-mozolewska-shifting-the-perception-of-metal-and-ornament)

MODULARITY

Circular Fashion Model

In modular clothing, pieces can be added or removed, which extends the product’s lifespan. With a zero-waste approach, material waste is minimized during the production process. In the circular fashion model, instead of being discarded after use, products are recycled, renewed, and resold.

Zero Waste - Modular Fashion - Tesselation - Seamless Interlocking

Picture by Zoe Romano

TOOLS

-Adobe Illustrator

-Laser Cutter

-2D Modelling

-Felt fabric (45x45) thickness:2 mm color:light blue

EXPLORATION -2D DESIGN

Drawing and experimenting with paper

  1. First, I studied the patterns that inspired me.
  2. Then, I started drawing them in Illustrator.
  3. I printed them in A4 size.
  4. Afterwards, I experimented with them on paper.

Early modular and interlocking ideas

pattern 1

Started with paper and contunied esperimental ideas.

pattern 1

Drawing and Hand cut tests, Berrak Zeynep Okyar

pattern 2

Hand cut tests by Berrak Zeynep Okyar

Then I continue to understand how it works for interlocking.

Lasercut with felt fabric

pattern 2

After making my drawing by hand, I recreated it from scratch with AI and made sure it was precise. I saved the file as DXF.

pattern 2

Vector pattern, Berrak Zeynep Okyar

pattern 2

Hand cut tests by Berrak Zeynep Okyar

pattern 2

Vector pattern with interlocking, Berrak Zeynep Okyar

Laser Cutting Process

Step by Step

Step 1: Defining the Frame

Material: Felt Thickness: 2 mm Dimensions: 45 x 45 cm

The laser machine traces the outer edges of the material using a light beam to check the accuracy of the dimensions. This process ensures the maximum usable cutting area is defined properly.

Step 2: Setting the Origin Point The laser measures the diagonal corners of the material to determine the origin point. This ensures that the design is properly aligned and positioned within the cutting area.

Step 3: Opening the Design File

On the computer, go to the “File” menu and open the design file you want to cut. Make sure the file is in a format compatible with the laser cutting software (e.g., .ai, .dxf, .svg).

Step 4: Adjusting the Laser Focus Distance

The distance between the laser head and the surface of the material must be set to 12 mm. Use a special ruler (focus gauge) to measure and adjust this distance precisely.

Step 5: Closing the Machine Cover

Once all settings and measurements are complete, close the laser machine’s cover. This is important for both safety and accurate laser cutting performance.

Step 6: First Test Cut

Press the “Start” button to begin the cutting process. This is considered a test cut to check whether the laser is properly cutting through the material. If necessary, you can make adjustments at this stage to reduce the risk of errors in future cuts.

Step 7: Monitoring the Cutting Process

While the machine is cutting, monitor the process from the computer. If any issues arise, you can pause the machine by pressing the “Pause” button. In this case, no problems were observed, so we allowed the cut to continue to completion.

Step 8: Completion

The cutting process is complete.

Total duration: 9 minutes and 13 seconds Material: Felt Thickness: 2 mm Dimensions: 45 x 45 cm

pattern 2

Later, we opened this design in the LightBurn application to prepare it for laser cutting.

For the blue outline:

We reduced the Speed from 120 to 75.We increased the Power from 13 to 20.

Final settings:

Speed: 75.0 Power: 20

While laser cutting machine is working

pattern 2

Laser Cutting Machine from Berrak Zeynep Okyar- Circular Fashion fabric on Vimeo.

pattern 2

Then we cut the fabric with laser cutter machine

pattern 2

This was the remaining fabric, because I worked with felt fabric measuring 45x45, and the unusable part was this piece of fabric.

pattern 2 Final tests , Berrak Zeynep Okyar

Results on patterns and assembling

pattern 2 Fabric Assembling by Berrak Zeynep Okyar

This week will be continue

Fabrication files

References

Modular Zero Waste Fashion - Tutorial by Claudia Simonelli


  1. File: Modules Modules 

  2. File: Laser cut sheets -UPLOAD IN THE MORNING!