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3. Circular Open Source Fashion

Research & Ideation

During the lecture, I was inspired by the idea of creating a seamless pattern, and my thoughts immediately went to chain mail. I wanted to explore the concept of integrating chain mail into my design, and as part of my research, I looked into the work of Paco Rabanne. His innovative use of chain mail in fashion, blending futuristic design with traditional techniques, sparked ideas for how I could incorporate a similar approach into my project. I plan to build on this by experimenting with both the structure and fluidity of chain mail, potentially developing a pattern inspired by the concept.

get inspired!

References & Inspiration

For this week's project, I was particularly inspired by the natural patterns found in scales, especially those of dragons, crocodiles, and reptiles. I had been working on a digital model of a dragon in the previous week, which guided my focus on scales. My design aims to incorporate scale mail, mimicking the layered structure of reptilian scales, and translating that into a functional and aesthetic form for my project.

  • Paco Rabanne Unwearable dresses


  • Image reference

Gold Dragon Scales


Tools

Process and workflow

I did some research to find a way to create chain mail without having to assemble many individual parts. I found inspiration from I found inspiration from Cosplay tutorial armor EVA foam, or 3d printed chainmail, which showed an alternative method. that looked le it was inspired by a knitting loop

Design & paper prototyping

I started designing different scales in Illustrator, experimenting with various shapes and layouts. After finalizing a few designs, I printed them to prototype on paper, allowing me to visualize how they would come together.

Paper proto

After testing, I realized the initial design was too small and fragile. I returned to Illustrator to adjust the nesting and create scales of different sizes.

Material Testing

Next, I explored sustainable textile options. The FabLab suggested using leather, but I wanted to work with something more sustainable. I thought of Impuzu, a fabric we use at work, which aligns with my values around sustainability. This will also give the project a personal and unique touch.

Initially I tested Impuzu, a fabric made from the bark of Ficus thonningii. However, laser cutting proved challenging:

Thicker pieces burned when using many passes but didn’t cut with fewer passes. Thinner pieces (1mm thick) could be cut at 100% speed, 9% power, and 5 passes, but the resulting scales were too fragile and broke during assembly.

Switching to Leather

Due to the issues with Impuzu, I opted for leather, which was 2.5-3mm thick. I combined three different colored leathers into a single 24x36-inch sheet for the laser cutter. After cutting, I assembled the pieces to form a cohesive cropped top.


Assembly videos

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Fabrication files