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8. Soft robotics

Research

  • Jann Choy has created an inflatable mask inspired by Biàn liǎn (face-changing), which is a subgenre of Chinese opera where performers wear a series of bold masks each representing a different emotion.

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  • Sheryl Teng uses pneumatic structures to create innovative textures for upholstery applications.

  • aeroMorph: Research around heat-sealing inflatable shapes for interaction design

References & Inspiration

When working on this weeks assignment I referenced the projects from the following Fabricademy alums and instructors:


Tools

Process and workflow

I spent the first part of the week developing my 2D/3D files in Inkscape and Tinkercad and the second part of the week realizing them with lasercutting and the 3D printer. I feel like I got the basic processes and workflows down. I am excited about developing more complicated products in the coming weeks.

Inflation

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These are the files I created for the inflatable tests in Inkscape. The turquoise shapes 1 were the vinyl and the grey shapes 2 were the parchment. The vinyl cutter kept ripping the parchment paper and these ended up needing to be cut by hand.

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It took several unsuccessful tests to get the learn how to successfully work with the heat transfer vinyl. Low heat when using a conventional iron is essential.

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I also needed to create wider channels for the air. The optimal width for this seemed to be 10mm. Below is a video of the final version with inflated with the air pump.

Silcone Mold

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I used Tinkercad to create a small Artifical Muscle model 3 shown above and 3D printed it using PLA.

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I also used Tinkercad to create a larger petal shaped model4 and printed it with PLA.

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I realized after the mold had printed that there was a gap at the bottom and need to find better ways of identifying this for future projects. I was able to successfully seal it with packing tape for this project.

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I used the Smooth-On Ecoflex™ 00-30 Super-Soft, Platinum Cure Silicone Rubber for the casting with a mold release.

The petal mold was somewhat successful. I realized after the casting that I should not have added a hole in the 3D model for the airtube. In the future, I would remove the hole from the design and use a needle to insert the tube. I also might neeed to widen the air channels at the sides because the petal was only inflating on the bottom.

I ended up ripping the tip of the rectangle muscle when removing - I think this was due to the ridgidty of the mold and will try at again with a more flexible TPU. This impacted the inflation because too much air was being released.

Fabrication files