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Process

Ever tried. Ever failed. No matter. Try Again. Fail again. Fail better. – Samuel Beckett

Ideation & sketches

Reflection on the project

Deployable structures

Deployment

Origami is the ancient art of transforming a flat piece of paper into a variety of 3D shapes by simply folding along a pre-set crease pattern.

Geometrie

The aesthetics and effective deployment of origami folds is an interesting direction to investigate.

How to: Nasa Origami Folding ( Grasshopper )

Actuation of deployment

State of the art

Shape memory polymers
Shape memory alloys
Pneumatic
Electromagnetic

-> dielectric elastomers and magnetoactive elastomers

Kinetic

https://www.instructables.com/Kinetic-Curling-Paper-Sculpture-STEAM/ https://www.instructables.com/Curling-Spiral-Kinetic-Sculpture/

Materials

Quantity Description Price Link
2 EcoFlex 00 30 /0.91 Kg 2 * 42.41 € https://www.formx.fr/index.php (shipping costs 15,40 €)
1 Ease release 200 aerosol 17.78 € https://www.formx.fr/index.php
1 Electromagnet WPM431 28.50 € https://www.ag-electronique.fr/interface-kit-electronique/17549-electro-aimant-wpm431-ikekit0083-5410329729998.html

Ecoflex technical

Deployment of a horn

For the deployment of a horn:

  • Shape memory polymers are distanced because their expensive price.
  • Shape memory alloys are distanced because I think they are not appropriate for the expansion.

Design & Fabrication

From the book of SPIRAL Origami Art Design by Tomoko Fuse, I folded a paper whirlpool spiral (5|10|31) from a crease pattern produced from Rhinoceros software. The paper advantage is its thinness to make a very flat stack despite the number of layers. To realier the crease pattern, I followed the Inkscape Tutorial: Drawing Origami Crease Patterns for Whirlpool Spirals.

Crease pattern External side Enternal side Inside the spiral
How to trigger the increase in height between each polygonal floor ?
Actuation test: Shape memory alloys
I knew it wasn't going to be the method chosen but I tried it to see the "power" of relaxation after contraction.

via GIPHY

Actuation test : electromagnetism
I was thinking of using the repulsion between 2 magnets to trigger the deployment of the spiral and therefore using an electromagnet to trigger it. It's a failure, there is no repulsion. However, I could use the electromagnet to get rid of something for my project.

via GIPHY

Skin wrinkling

Design & Fabrication

3 tests for silicone wrinkling: silicone with embedded nylon muscles, silicone with embedded nylon muscles in the deep layer and inclusions in the surface layer, silicone with canals in the deep layer and inclusions in the surface layer.
Artificial muscles from fishing line and sewing thread. Both of the yarns is twisted and coiled thanks to a screwer and a weight at the other end

via GIPHY

annealing
Before and after annealing
The artificial muscles are thermally driven actuators that can be triggered by applying voltage across terminal, similar to shape memory alloy

via GIPHY

Mold
Fabrication of the mold by 3D printing with slots for the nylon muscles
Actuation of nylon muscle embeded in silicone (speed x4)

Revelation of the scales

temporary tatoo or soft robotic?


Prototypes

via GIPHY

via GIPHY speed x 0.2

via GIPHY speed x 0.2

Video editing

I chose to show the manufacturing process. I wanted to show the view of some software. So I used the OBS software which is very quick to learn.

OBS is an open source software for video recording of the laptop screen

The metamorphosis must take place at the beginning of the video so as not to spoil the surprise effect. I chose an epic music on the bensound website:: evolution by Benjamin Tissot. It's really the perfect music as there are several music effects during which the deployment of the origami set at these moments is really the most impactful and moreover these effects are at the beginning of the music.

Clipchamp is a video editing software

Half-fabrication files

There’s a difference between knowing the path and walking the path. ― Morpheus, Matrix


  1. Test file: 3d modelling test 

  2. Test file: Laser cut test sheets 

  3. Test file: additional test models 


Last update: 2023-05-03