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9. Soft robotics

πŸ—“οΈ 2023_November 14th to 21th

work of the week

What to do this week? πŸ€”

This week's theme is Soft robotics. I wasn't sure how to orientate my research and the organization for the assignments. The Lecture of Lily Chambers and Adriana Cabrera and the instructions given by Diane helped me a lot. But I didn't know how to integrate testing into a project.

The presentation of Softmodbot by Katrien van Riet was very inspiring. I thought it was a great idea to use silicone, paper and plastic elements to explain the basics of circuits to children.

weekly assignment
  • Make soft robotics and develop the pattern for the inflatable
  • Experiment with differents materials (silicon, thermovinyl, fabrics, ...)
  • Use a circuit to control the inflatable
Some inspirations

πŸ“š References & Inspiration

I found the tutorial made by Adriana Cabrera very helpful and interesting.

I was intrigated by the work of Hye Jun Youn and Ali Shtarbanov about PneuBots1, to test modular inflatable with PVC, published for the workshop "Actuated Materials and Soft Robotics Strategies for Human-Computer Interaction Design'22 Conference, which took place in New Orleans on May 1, 2022.

PneuBots
Screenshot from the file

Other inspiration with Theo Jansen who uses the power of the wind on the seashore to move his mobile sculptures, the Standbeests.

The final project of Saskia Helinska is amazing!

🧰 Tools

⏳ Process and workflow

Resuming the week's assignments, Diane suggested that I try the silicone and vinyl and inflate them. Here's how my kitchen, office and living room table look this week.🫣 (I prepared the kombucha leather at the same time, ha ha!)
state house

The Thermo Inflatables

How it works:
The principle consists in putting a layer of baking paper between two layers of heat-sealed fabric or plastic sheets. Where there is baking paper, air can circulate and add volume.

Thermo inflatables
Slide of the Lecture

I found some inspirations with the AeroMorph project form the MIT Media Lab. The thinner the inner cut-outs (or heat-sealed parts), the more marked the fold will be when air passes through.

Aeromorph project
Screenshot of the project's presentation

Test 1 with Thermo vinyl fabric

I had the opportunity (thanks to Diane's mother) to test the cutting machine: ScanNCut SDX1250 Brother, to cut my paper pieces. Diane shows me how it works. The machine can scan the design of the shape to be cut and then cut it. It works better with vinyl than baking paper. I finished the diamond cutouts by hand.

cutting Thermo vinyl

After cutting, I sealed it with an iron on the hottest temperature and peeled it off the plastic part.

vinyl assembly

Result

The vinyl inflates well with the manual pump.

Code Example to control the inflatable/soft circuit

I reused the inflatable on/off code presented by Camille, a fabricademy alumna of last year's Textile Lab.

I made a little sketch before testing the code.

sketch circuit

    const int AIR_PIN = 9; 

    void setup() {

    pinMode(AIR_PIN, OUTPUT);

    }

    void loop() {

    digitalWrite(AIR_PIN, HIGH); 
    delay(5000);                 
    digitalWrite(AIR_PIN, LOW);  
    delay(5000);                 

    }

The vinyl swells less than with the manual pump. There were some air leaks which I tried to seal with self-adhesive vinyl.

Test 2: Flower vinyl inflatable

I wanted to try some flowers inflatables. I took the clover model (softrobotics made by Adriana Cabrera).

clover model

I first cutted the vinyl with the machine and finished it at home.

Result

green clover

But my mistake (a beginner's one πŸ₯²), I put a piece of vinyl on the wrong side.... the protective plastic had stuck to the baking paper and the sticky part of the vinyl was all damaged...
It's like when you're sewing and you've sewn one piece right sides together on the other piece of fabric...

That's why I wanted to test with the self-adhesive vinyl that I had at home.

Test 3: Self-adhesive vinyl

The first test with just a sheet of baking paper doesn't let the air through. That's why I cutted 2 pieces in self-adhesive vinyl and 2 pieces in the baking paper so that the air can pass inside.

self adhesif vinyl

Result

Test failed: the vinyl swells, but the cut-outs peel off under air pressure.

Test 4: Flower test again

I tried again with the Thermo vinyl fabric to make a cloverleaf. I was careful to put the vinyl in place before sealing it with the iron. The folds of the baking paper cutouts are well marked.
yellow violet clover

Result

It works pretty well!

More vinyl inflatable

The test being conclusive, I wanted a model that swelled more. I used the baking paper model and made smaller cutouts.

clover test 2

Result

The creases are more pronounced when using only the manual pump.

The Silicone Inflatables

Diane was happy because she had finally found the right silicone to test this week. Yeaah!!😁
We used Ecoflexβ„’ 00-30 as reference from Smooth-On brand to make inflatable silicone.

Recipe

  • Pour equal amounts of liquid parts bottle A and bottle B
  • Mix well
  • Transfer into the moldes
  • Remove bubbles
  • Cure during 15 min at 65Β°C or let it dry during around 4 hours before removing

Ecoflex recipe

Ecoflex steps

Test 1

Tools: I reused molds made by alumni from previous years.
- The blue triangle mold was made from laser-cut plexiglass. You can find more informations in Adriana Cabrera's presentationSlide 99
- The white star mold was made from 3D printing (PLA?). We're not entirely sure, but since the baking process takes place at just 65Β°C, we think it's a safe bet.

ecoflex moldes

Results

A failed test: the white mold has been deformed by the heat. The silicone wasn't smooth and broke when I tried to unmold it.🫠
But the result is just what we're looking for, with a few holes...
Test failed

Diane redid the 3D printing to remake a mold that could withstand the baking. Here is the file2 3Dcrossmold

The blue mold worked well and I added a layer of silicone to close the model. But as it cooked, the silicone melted in the gaps, blocking the spaces where air could pass. It didn't inflate everywhere.
Blue mold test1

I redid the silicone model to make it inflate correctly.

The swollen parts remind me of jellyfish membranes, with the pattern drawn by the interstices that are sealed by silicone.
mold inside

The new white mold works well, but after several attempts, the "arm" that swelled the most ended up bursting.

white mold

Test 2

I wanted to test something like the Soft Gripper Fabrication Guide3 explain with the Soft robotics tool kits. That's why I reused a 3D mold that hadn't been finished because the file hadn't been fully printed.
With Diane's advice, I molded the internal structure and applied two layers of silicone to close my model. Unfortunately, the liquid silicone clogged most of the gaps. The model cannot be inflated. The air remains trapped in the central circle.

star mold

πŸš€ Going Further

As usual, one week is not enough time to explore everything.πŸ₯΅
Here are a few additional ideas:
- Some inspiration again with jellyfish

πŸ—‚οΈ Files